View 1-1461491-0_8993683.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

qualification test report 501-79817 was s-45624~45645 J?Y october 23, 2007 rev. a1 ??? ``? 213-8535 ?? 3-5-8 1 of 40 tyco electronics ec k.k. (3-5-8 hisamoto takatsu-ku kawasaki, 213-8535) ??_J???? this document is subject to ch ange. call local tyco electronics office for the latest revision. ? copyright 2007 by tyco electron ics ec k.k. all rights reserved. * : ? trademark released per ec pc-d3m ` pc -d3m relay .? introduction 1.1 ? purpose ?Y?`u?? 108-79817 rev. a ??????? _J?? testing was performed on the relay to determine if it meets t he requirements of tyco electronics specification, 108-79817, rev. a. 1.2 m scope m??? model pert number model part number model type name packing spec model part number model type name packing spec 1461491-1 pcn-103d3m 107-79039 tube 3-1461491-9 pcn-103d3m 107-79043 tray 1461491-2 pcn-104d3m 107-79039 tube 4-1461491-0 pcn-104d3m 107-79043 tray 1461491-3 pcn-105d3m 107-79039 tube 4-1461491-1 pcn-105d3m 107-79043 tray 1461491-4 pcn-106d3m 107-79039 tube 4-1461491-2 pcn-106d3m 107-79043 tray 1461491-5 pcn-109d3m 107-79039 tube 4-1461491-3 pcn-109d3m 107-79043 tray 1461491-6 pcn-112d3m 107-79039 tube 4-1461491-4 pcn-112d3m 107-79043 tray 1461491-7 pcn-118d3m 107-79039 tube 4-1461491-5 pcn-118d3m 107-79043 tray 1461491-8 pcn-123d3m 107-79039 tube 4-1461491-6 pcn-123d3m 107-79043 tray 1461491-9 pcn-124d3m 107-79039 tube 4-1461491-7 pcn-124d3m 107-79043 tray 1-1461491-0 pcn-103d3mh 107-79039 tube 4-1461491-8 pcn-103d3mh 107-79043 tray 1-1461491-1 pcn-104d3mh 107-79039 tube 4-1461491-9 pcn-104d3mh 107-79043 tray 1-1461491-2 pcn-105d3mh 107-79039 tube 5-1461491-0 pcn-105d3mh 107-79043 tray 1-1461491-3 pcn-106d3mh 107-79039 tube 5-1461491-1 pcn-106d3mh 107-79043 tray 1-1461491-4 pcn-109d3mh 107-79039 tube 5-1461491-2 pcn-109d3mh 107-79043 tray 1-1461491-5 pcn-112d3mh 107-79039 tube 5-1461491-3 pcn-112d3mh 107-79043 tray 1-1461491-6 pcn-118d3mh 107-79039 tube 5-1461491-4 pcn-118d3mh 107-79043 tray 1-1461491-7 pcn-123d3mh 107-79039 tube 5-1461491-5 pcn-123d3mh 107-79043 tray 1-1461491-8 pcn-124d3mh 107-79039 tube 5-1461491-6 pcn-124d3mh 107-79043 tray 1-1461491-9 pcn-103d3mz 107-79039 tube 5-1461491-7 pcn-103d3mz 107-79043 tray 2-1461491-0 pcn-104d3mz 107-79039 tube 5-1461491-8 pcn-104d3mz 107-79043 tray 2-1461491-1 pcn-105d3mz 107-79039 tube 5-1461491-9 pcn-105d3mz 107-79043 tray 2-1461491-2 pcn-106d3mz 107-79039 tube 6-1461491-0 pcn-106d3mz 107-79043 tray 2-1461491-3 pcn-109d3mz 107-79039 tube 6-1461491-1 pcn-109d3mz 107-79043 tray 2-1461491-4 pcn-112d3mz 107-79039 tube 6-1461491-2 pcn-112d3mz 107-79043 tray 2-1461491-5 pcn-118d3mz 107-79039 tube 6-1461491-3 pcn-118d3mz 107-79043 tray 2-1461491-6 pcn-123d3mz 107-79039 tube 6-1461491-4 pcn-123d3mz 107-79043 tray 2-1461491-7 pcn-124d3mz 107-79039 tube 6-1461491-5 pcn-124d3mz 107-79043 tray 2-1461491-8 pcn-103d3mhz 107-79039 tube 6-1461491-6 pcn-103d3mhz 107-79043 tray 2-1461491-9 pcn-104d3mhz 107-79039 tube 6-1461491-7 pcn-104d3mhz 107-79043 tray 3-1461491-0 pcn-105d3mhz 107-79039 tube 6-1461491-8 pcn-105d3mhz 107-79043 tray 3-1461491-1 pcn-106d3mhz 107-79039 tube 6-1461491-9 pcn-106d3mhz 107-79043 tray 3-1461491-2 pcn-109d3mhz 107-79039 tube 7-1461491-0 pcn-109d3mhz 107-79043 tray 3-1461491-3 pcn-112d3mhz 107-79039 tube 7-1461491-1 pcn-112d3mhz 107-79043 tray 3-1461491-4 pcn-118d3mhz 107-79039 tube 7-1461491-2 pcn-118d3mhz 107-79043 tray 3-1461491-5 pcn-123d3mhz 107-79039 tube 7-1461491-3 pcn-123d3mhz 107-79043 tray 3-1461491-6 pcn-124d3mhz 107-79039 tube 7-1461491-4 pcn-124d3mhz 107-79043 tray
qualification test report 501-79817 rev. a1 2 of 40 ?`???C??h???????Y? ??? this report covers the electrical, mechanical and env ironmental performance requirements of the relay. ???? pcn-112d3m ?????? a general characteristic of this report describes the content of pcn-112d3m. 1.3 Y? conclusion `??u?? 108-79817 rev. a ????? this relay meets the electrical, mechanical and environment al performance requirements of product specification, 108-79817, rev. a. 1.4 ? test samples ???Fb??o??? samples were taken randomly from current production. the following samples were used: 1.5 ??o????B?Y? an examination was done under the standard condition in the case without directions. 1.6 ??B standards test condition ? 205 temperature ? 6010% humidity y ??????? directon of measurement term inals down position is standard position.
qualification test report 501-79817 rev. a1 3 of 40 1.7 ?Y the judgment standard after endurance test. ??? internal standard ? judgment items ?Y? the standard value after endurance test ?R pick up voltage ??? 1.2 times of initial standard value. (max.) ??R drop out voltage ??? 0.5 times of initial standard value. (min.) ?? contact resistance m 500m (max.) ? coil resistance ????? from minimum standard value of 90% to maximum standard value of 110%. ~F? insulation resistance ????? 1m (min.) otherwise specified. ?R dielectric strength ??? 75% of initial standard value. (min.) rg operate time ??? 1.2 times of the initial value. (max.) ?rg release time ??? twice of the initial value. (max.)
qualification test report 501-79817 rev. a1 4 of 40 general characteristics ?? Y operate voltage distribution data no. 45624 ?? Y release voltage distribution data no. 45625 ?? Y contact resistance distribution data no. 45626 ?? Y coil resistance distribution data no. 45627 ?? Y dielectric voltage withstand test data no. 45628 ?? Y inslation resistance measurement data no. 45629 ?? Y operate time distribution data no. 45630 ?? Y release time distribution data no. 45631 ?? Y temperature rise test data no. 45632 ?? Y ambient temperature - operative voltage range data no. 45633 ?? Y cold proof test data no. 45634 ?? Y thermal proof test data no. 45635 ?? Y humidity proof test data no. 45636 ?? Y heat shock test data no. 45637 ?? Y vibration resistance test data no. 45638 ?? Y shock resistance test data no. 45639 ?? Y mechanical endurance test data no. 45640 ?? Y electrical endurance test data no. 45641 ?? Y surge voltage test data no. 45642 ?? Y terminal strength test data no. 45643 ?? Y solderability test data no. 45644 ?? Y solder heat resistance test data no. 45645 issued check check check approved hideto sasaki yuji ueno yshihisa oikawa hiroshi oshima tatsuya sato 45626 45636 45627 45628 45635 45633 45631 45632 ?Ai?Y ??Y ??N?Y ?rg? ?Ai?Y ?????R ??R? 45625 rg? 45634 45629 45630 ??? ?? ?R??Y ~F?y ? index ? ?R? 45624 n?Y 45637 ?Y 45638 n?Y 45639 C??Y 45640 ????Y 45641 ????R?Y 45642 ???Y 45645 ??Y 45643 ??Y 45644
qualification test report 501-79817 rev. a1 5 of 40 operation voltage distribution Y -45624 data no.:45624 1.measurement conditions 1-1.y ` 1-1.sample ;pcn-d3m type 1-2.?? 1-2.ambient temperature ;standard atmospheric conditions 1-3.? 1-3.amount of asmple ;n=100 1-4.?Y? rpt - 1-4.measurement instrument ;rpt- ?` 2.data ? 58.69% % average ?? 2.79% stdev Y 3.result ?R dc b ? ^? the specifications of operate voltage max.dc70%v can be guaranteed. ?R? ? y ? ?R? 0 5 10 15 20 25 30 35 50% 52% 54% 56% 58% 60% 62% 64% 66% 68% pcs operation voltage distribution
qualification test report 501-79817 rev. a1 6 of 40 release voltage distribution Y -45625 y data no.:45625 1.measurement conditions 1-1.y` 1-1.sample ;pcn-d3m type 1-2.?? 1-2.ambient temperature ;standard atmospheric conditions 1-3.? 1-3.amount of asmple ;n=100 1-4.?Y? rpt- 1-4.measurement instrument ;rpt- ?` 2.data ? 18.44% % average ?? 2.03% stdev Y 3.result ??Rdc?b???^?? the specificati ons of release volt age min. dc10%v can be guaranteed. ??R? ?? ? ??R? 0 5 10 15 20 25 30 35 40 45 50 12% 14% 16% 18% 20% 22% 24% 26% % pcs release voltage distribution
qualification test report 501-79817 rev. a1 7 of 40 contact resistan ce distribution Y -45626 y data no.:45626 1.measurement conditions 1-1.y ` 1-1.sample ;pcn-d3m type 1-2.?R 1-2.operate voltage ;rated voltage (without diode) 1-3.?? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? 1-4.amount of asmple ;n=100 1-5.?Y? rpt - 1-5.measurement instrument ;rpt- ?` 2.data ? 11.65 average ?? 0.86 stdev Y 3.result ?? ? ? ^ the specifications of contact resistance max.50m ohm can be guaranteed. ? ?R `?o ??? ? ??? 0 5 10 15 20 25 30 35 40 45 50 55 60 5 7 9 111315171921 pcs contact resistance distribution
qualification test report 501-79817 rev. a1 8 of 40 coil resistance distribution Y -45627 y data no.:45627 1.measurement conditions 1-1.y ` 1-1.sample ;pcn-d3m type 1-2.?? 1-2.ambient temperature ;standard atmospheric conditions 1-3.? 1-3.amount of asmple ;n=100 1-4.?Y? rpt - 1-4.measurement instrument ;rpt- ?` 2.data ? 98.35% % average ?? 0.36% stdev Y 3.result the specifications of coil resistance which is withi n 90-110% ohm can be guaranteed. ? % ??^?? ?? ? ? ?? 0 5 10 15 20 25 30 35 40 45 50 96.5% 97.0% 97.5% 98.0% 98. 5% 99.0% 99.5% 100.0% 100.5% % pcs coil resistance distribution
qualification test report 501-79817 rev. a1 9 of 40 dielectric voltage withstanding test Y -45628 ?Y data no.:45628 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2.yw 1-2.test parts ;(1)between open contacts ;(2)between coil to contact 1-3.y 1-3.measurement conditions ;50hz ;by gradually rise up method (leak current : 1ma) 1-4.?? ??{?????? 1-4.ambient temperature ;standard atmospheric conditions 1-5.? ? 1-5.amount of asmple ;n=10 1-6.?Y? ?R?Y ???? 1-6.measurement instrument ;withstanding voltage tester(tos5051, tos8700) ?` 2.data 2-1.?O?gvac) 2-2.??gvac) 2-1.between open contacts (vac) 2-2.between coil to contact (va c) -?? -? coil - movable terminal coil - stationary terminal `no. ng?R `no. ng?R `no. ng?R relay no. ng voltage relay no. ng voltage relay no. ng voltage 1 1,620 1 4,890 1 5,030 2 1,460 2 4,920 2 4,780 3 1,700 3 5,600 3 4,640 4 1,830 4 5,250 4 4,890 5 1,580 5 5,440 5 5,000 6 1,640 6 4,920 6 4,920 7 1,710 7 5,210 7 4,860 8 1,590 8 5,460 8 4,880 9 1,620 9 5,120 9 4,930 10 1,720 10 4,710 10 5,020 ? ? ? average average average 3.result ? we could judge that limit values of these relay's wi thstanding voltage ac750v for 1 minute (open contacts) and ac4,000v for 1 minute (between coil to contact) under above test conditions. ? ??g???????j 1,647 5,152 4,895 Y N??`?a ?O?g ?R??Y ?? ?O?gacv g??gac, vg??^?
qualification test report 501-79817 rev. a1 10 of 40 insulation resi stance measurement Y -45629 data no.:45629 1.test conditions 1-1.?Y ` ? 1-1.sample ;pcn-d3m type 1-2.yw ?O?g 1-2.test parts ;(1)between open contacts ??g?? ????j ;(2)between coil to contact 1-3.y?R 1-3.measurement conditions ;dc500v 1-4.?? ??{???? ?? 1-4.ambient temperature ;standard atmospheric conditions 1-5. ? ? 1-5.amount of asmple ;n=20 1-6.?Y? ~F?? ? 1-6.measurement instrument ;super megohmmeter (tos7100m) ?` 2.data 2-1.?O?g m? 2-2.? ?gm? 2-1.between open contacts 2-2.between coil to contact ` no. y ` no. y relay no. measured value relay no. measured value 1 min 1 min 2 min 2 min 3 min 3 min 4 min 4 min 5 min 5 min 6 min 6 min 7 min 7 min 8 min 8 min 9 min 9 min 10 min 10 min Y 3.result ??O?g??g ?????? ^ ? the specifications of insulation resistance which is 100m ohm between open contacts and between coil to contact can be guaranteed. ~F?y ?Y
qualification test report 501-79817 rev. a1 11 of 40 operate time distribution Y -45630-1 y data no.:45630-1 1.measurement conditions 1-1.y` 1-1.sample ;pcn-d3m type 1-2.?R 1-2.operate voltage ;rated voltage (without diode) 1-3.?? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? ? 1-4.amount of asmple ;n=100 1-5.?Y? rpt- 1-5.measurement instrument ;rpt- ?` 2.data ? 4.81 average ?? 0.24 stdev 3.result rg?^?? the specifications of operate time max.10ms can be g uaranteed. rg? Y ?? ?R`?o rg? 0 5 10 15 20 25 30 35 4.2 4.6 5 5.4 pcs operate time distribution
qualification test report 501-79817 rev. a1 12 of 40 operate bounce time distribution Y -45630-2 y data no.:45630-2 1.measurement conditions 1-1.y` 1-1.sample ;pcn-d3m type 1-2.?R 1-2.operate voltage ;rated voltage (without diode) 1-3.?? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? 1-4.amount of asmple ;n=100 1-5.?Y? rpt- 1-5.measurement instrument ;rpt- ?` 2.data ? 0.28 average ?? 0.08 stdev ??rg? ?? ?R(`?o ? ??rg? 0 5 10 15 20 25 30 35 40 45 50 55 60 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 pcs operate bounce time distribution
qualification test report 501-79817 rev. a1 13 of 40 release time distribution Y -45631 y data no.:45631 1.measurement conditions 1-1.y` 1-1.sample ;pcn-d3m type 1-2.?R 1-2.operate voltage ;rated voltage (without diode) 1-3.?? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? 1-4.amount of asmple ;n=100 1-5.?Y? rpt- 1-5.measurement instrument ;rpt- ?` 2.data ? 1.50 average ?? 0.09 stdev Y 3.result ?rg?^?? the specifications of release time max.5ms can be gu aranteed. ?rg? ?? ?R(`?o ? ?rg? 0 5 10 15 20 25 30 35 40 1.3 1.4 1.5 1.6 1.7 1.8 1.9 pcs release time distribution
qualification test report 501-79817 rev. a1 14 of 40 temperature rise test Y -45632-1 ? N ? data no.:45632-1 .coil temperature rise test ?Y 1.test conditions 1-1.?Y` -d3m ?M 1-1.sample ;pcn-d3m type (electricity : 0.12w) 1-2.?R 1-2.operate voltage ;80%v, 100%v, 120%v 1-3.?? ??? 1-3.load ;dc0a, 3a, 5a 1-4.??rg 1rg 1-4.tesr time ;1 hour 1-5.?? ??{???? 1-5.ambient temperature ;standard atmospheric conditions 1-6.? ? 1-6.amount of asmple ;n=3 1-7.?Y? pmc35\1???gp035\20 1-7.measurement instrument ;coil operation : pmc 35-1, contact load : gp03 5-20 ?y?` 2502a coil resistance measure : multi mater 2502a ?` 2.data ??N ??N 0 5 10 15 20 25 30 35 40 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2 ?o?? ?N ?? [ ] coil temperature rise test
qualification test report 501-79817 rev. a1 15 of 40 temperature rise test Y -45632-2 ???N?? data no.:45632-2 .contact temperature rise test ?Y 1.test conditions 1-1.?Y` -d3m ?M 1-1.sample ;pcn-d3m type (electricity : 0.12w) 1-2.?R ?R 1-2.operate voltage ;rated voltage 1-3.?? ??? 1-3.load ;dc0a, 3a, 5a 1-4.??rg 1rg 1-4.tesr time ;1 hour 1-5.?? ??{???? 1-5.ambient temperature ;standard atmospheric conditions 1-6.? ? 1-6.amount of asmple ;n=3 1-7.?Y? pmc35\1???gp035\20 1-7.measurement instrument ;coil operation : pmc35-1, contact lo ad : gp035-20 ??hhybrid recorderdr-130 thermo recoder : hybrid recorder dr-130 ?` 2.data ??N ???N 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 20 25 30 35 40 2? (current) ?N ?? ? contact temperature rise test
qualification test report 501-79817 rev. a1 16 of 40 ambient temperature - o perative voltage range Y -45633 data no.:45633 ?Y ` -d3m 1.sample ;pcn-d3m type M w 2.rated electricity ;0.12w ?? 0a , a , a 3.load ;0a, 3a, 5a ?` 4.data ?????R 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 ??? ?R????R ? ? coil:0v ? contact:0a `?` cold start ??r load 0a ??r load 3a ???`??R hot start ???`?`?`???R release voltage ??r load 5a ? ciracumference temperature winding impresslon voltage to winding ertaed voltage
qualification test report 501-79817 rev. a1 17 of 40 cold proof test Y -45634 data no.:45634 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2.?Y? 1-2.test temperature ;-403 1-3.?Yrg 1-3.test time ;72hours 1-4.y 1-4.measurement conditions ;after 2 hours recovery period at sta ndard atmospheric conditions 1-5.? 1-5.amount of asmple ;n=10 1-6. ?Y? 1-6.measurement instrument ;temp chamber pvs-2sph ?` 2.data ?Ai?Y ? o??? ?? - ?Y 3??? ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min (%v) ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] . max ave min (m) ?R operate voltage ??R release voltage op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 18 of 40 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resist ance is max.50 m ohm (dc6v 1a) 3-3.~F??Y???O?g??g?? 3-3insulati on resistance of relays are all above 100m oh m @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.diel ectric strength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. ???Ai?Y??????o? the characteristic and structure of these rela ys are both ok after test.
qualification test report 501-79817 rev. a1 19 of 40 heat proof test Y -45635 ?Y data no.:45635 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2.?Y? 1-2.test temperature ;853 1-3.?Yrg 1-3.test time ;16 hours 1-4.y 3??? 1-4.measurement conditions ;after 2 hours recovery period at sta ndard atmospheric conditions 1-5.? ?10 1-5.amount of asmple ;n=10 1-6. ?Y? o??? 1-6.measurement instrument ;temp chamber pvs-2sph ?` 2.data ?Ai?Y ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min ?R operate voltage ??R release voltage (%v) ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] . max ave min (m) op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 20 of 40 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resist ance is max.50m ohm (dc6v 1a) 3-3.~F??Y???O?g??g?? 3-3insulati on resistance of relays are all above 100m oh m @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.dielectric s trength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. ???Ai?Y??????o? the characteristic and structure of these rela ys are both ok after test.
qualification test report 501-79817 rev. a1 21 of 40 humidity proof test Y -45636 ?Y data no.:45636 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2.?Y? 1-2.test temperature ;40b, 95% 1-3.?Yrg 1-3.test time ;48 hours 1-4.y 1-4.measurement conditions ;after 2 hours recovery period at sta ndard atmospheric conditions 1-5.? 1-5.amount of asmple ;n=10 1-6. ?Y? 1-6.measurement instrument ;temp chamber pvs-2sph ?` 2.data ??Y ? o??? 3??? ?? ??b??? ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min (%v) ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] . max ave min (m) ?R operate voltage ??R release voltage op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 22 of 40 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resist ance is max.50m ohm (dc6v 1a) 3-3.~F??Y???O?g??g?? 3-3insulati on resistance of relays are all above 10m ohm @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.dielectric s trength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. ????Y??????o? the characteristic and structure of these rela ys are both ok after test.
qualification test report 501-79817 rev. a1 23 of 40 heat shock test Y -45637 data no.:45637 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2.?Y??rg 1-2.test temperature, time ;-40b, 1.0 hour 85b, 1.0 hour 1 c ycle 1-3.?Y 1-3.test times ;5 cycle 1-4.y 1-4.test conditions ;after 2 hours recovery period at standard a tmospheric conditions 1-5.? 1-5.amount of asmple ;n=10 1-6. ?Y? 1-6.measurement instrument ;temp & humidity chamber tsa-70s-w 2.data 3??? n?Y ?Y ?? brgb?rg ?` ? n?-- ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] . max ave min (m) ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltege] max ave min (%v) ?R operate voltage ??R release voltage op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 24 of 40 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resistance i s max.50m ohm (dc6v 1a) 3-3.~F??Y???O?g??g?? 3-3insulati on resistance of relays are all above 100m oh m @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.diel ectric strength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. ??n?Y??????o? the characteristic and structure of these rela ys are both ok after test.
qualification test report 501-79817 rev. a1 25 of 40 vibration resistance test Y-45638-1 data no.:45638-1 .endurance test 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2. z 1-2.test condotions ;(1)frequency ;10-55hz hzs ;(2)sweep rate ;10-55-10hz 1cycle/1 minute mm(??? ) ;(3)amplitude ;1.5mm (max.98m/s 2 ) S??o?rg ?rg ;(4)direction and duration ;3 axial directions, each 2h, no-operation, total 6h 1-3.?? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? 1-4.amount of asmple ;n=5 1-5. ?Y? 1-5.measurement instrument ;vibration tester vs-200-2 2.data ?Y ?Y (4)??? rg ?Y ?` ?? (??{?????? ? ?Y? ?? (1)? (2) (3)? ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min (%v) ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] . max ave min (m) ?R operate voltage ??R release voltage op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 26 of 40 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resist ance is max.50m ohm (dc6v 1a) 3-3.~F??Y???O?g??g?? 3-3insulati on resistance of relays are all above 100m oh m @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.dielectric s trength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. ???Y??????o? the characteristic and structure of these rela ys are both ok after test.
qualification test report 501-79817 rev. a1 27 of 40 Y-45638-2 data no.:45638-2 .error operation test 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2. (1)? z 1-2.test condotions ;(1)frequency ;10-55hz (2) hzs ;(2)sweep rate ;10-55-10hz 1cycle/1 minute (3)? mm(??? ) ;(3)amplitude ;1.5mm (max.98m/s 2 ) (4)??? S??o? rg ??? ;(4)direction and duration ;3 axial directions, each 2h, no-operation, total 6h 1-3.?? (??{?????? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? ? 1-4.amount of asmple ;n=5 1-5. ?Y? ?Y? ?? 1-5.measurement instrument ;vibration tester vs-200-2 Y 3.result no error operation than 1ms max. `???_]?ko `?Y ?Y
qualification test report 501-79817 rev. a1 28 of 40 shock resistance test Y -45639-1 data no.:45639-1 .endurance test 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2.n ????n? 1-2.test condotions ;(1)pulse wave ;half-sine pulse wave ?s ;(2)peak acceler ;981m/s 2 s ;(3)duration ;about 6ms o??S???? ;(4)direction, time ;non operation 6 directions, ;3 times, total 18 times 1-3.?? 1-3.ambient temperature ;standard atmospheric conditions 1-4. ? 1-4.amount of asmple ;n=5 1-5. ?Y? 1-5.measurement instrument ;pendulum shock testing mchine pst-30 0 ` 2.data n?Y ?? (1)?? (2)?`? (3)?rg ?n?Y ?Y (4)?? (??{?????? ?n?YC ? ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min (%v) ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] max ave min (m) ?R operate voltage ??R release voltage contact resistance op./rel. voltage
qualification test report 501-79817 rev. a1 29 of 40 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resist ance is max.50m ohm (dc6v 1a) 3-3.~F??Y???O?g??g?? 3-3insulation resistance of relays are all above 100m oh m @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.dielectric s trength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. ???n?Y??????o? the characteristic and structure of these rela ys are both ok after test.
qualification test report 501-79817 rev. a1 30 of 40 Y-45639-2 data no.:45639-2 .error operation test 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2.n (1)?? ????n? 1-2.test condotions ;(1)pulse wave ;half-sine pulse wave ?s 2 ;(2)peak acceler ;98m/s 2 s11 ;(3)duration ;about 11ms (4)?? S????? o?? ? ;(4)direction, time ;non operation 6 directions, and operations ;3 times, total 36 times 1-3.?? (??{?????? 1-3.ambient temperature ;standard atmospheric conditions 1-4.? ? 1-4.amount of asmple ;n=5 1-5. ?Y? ?n?YC 1-5.measurement instrument ;pendulum shock testing mchine pst-30 0 Y 2.result no error operation than 1ms max. (2)?`? (3)?rg `???_]?ko `n?Y ?Y
qualification test report 501-79817 rev. a1 31 of 40 mechanical endurance test Y -45640 ?Y data no.:45640 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2.?R 1-2.operate voltage ;rated voltage (with diode) 1-3.? 1-3.load ;none load 1-4.?l 1-4.swithing frequency ;300 operations/minute (on;off=0.1;0.1 se cond) 1-5.?Y 1-5.operate times ;30,000,000 operations 1-6.?? 1-6.ambient temperature ;standard atmospheric conditions 1-7.? 1-7.amount of asmple ;n=10 1-8.?Y? 1-8.measurement instrument ;coil operation:pmc35-1, contact:plc ?` 2.data , (??{?????? ? ??? ? ( on ; off = . ; . sec ) C??Y ?? ?R`? o? ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min (%v) ?? 1 10 100 ?(initial) ?Y(after test) ? [contact resistance] . max ave min (m) ?R operate voltage ??R release voltage op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 32 of 40 Y 3.result 3-1.all relay has no operative difecti ve after 30,000,00 0 operations. 3-2.no change charactr istic is after test. 3-3.contact resist ance is max.500m ohm (dc6v 1a) 3-4.insulation resist ance of relay's ar e, before and sft er the test, above 1m ohm @dc500v between cont a and between coil to contact. 3-5.diel ectric strength after te st :(1)675vac/sec betwee n contact to contact; (2)2,700vac/sec between coil to contact. performance qualified ec stanadrd after test. ???,???? f orm the above, t he relay is juduged to have th e endurance that is said in the test conditions. 3-1.`?,??????k??o 3-2.???Y??? 3-3.???Y?????? ????R?? 3-4.~F??Y?O?g??g?? 3-5.?R?Y?O?g?g??g?, 1g?`?? ?Y?????
qualification test report 501-79817 rev. a1 33 of 40 electrical e ndurance test Y -45641 data no.:45641 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2.?R ?R`? 1-2.operate voltage ;rated voltage (with diode) 1-3. ? ? ?? 1-3.load ;250vac 3a (resistance load) 1-4.?l ?(? sec) 1-4.swithing frequency ;10 operations/minute (on;off=3;3 second) 1-5.?Y 1-5.operate times ;150,000 operations 1-6.?? ??{???? 1-6.ambient temperature ;standard atmospheric conditions 1-7. ?? ?????g? 1-7.mount position ;operate with terminals to the bottom 1-8. ? n 1-8.amount of sample ;n=5 ?` 2.data ????Y 1?Y ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voletage] max ave min % ?? 1 10 100 ?(initial) ?Y(after test) ?? [contact resistance] . max ave min ? ?R operate voltage ??R release voltage op./rel. voltage contact resistance
qualification test report 501-79817 rev. a1 34 of 40 Y 3.result 3-1.all relay has no operative difective after 150,000 o perations. 3-2.no change charactristic is after test. 3-3.contact resistance is max.500m ohm (dc6v 1a) 3-4.insulation resistance of relay's are, before and sft er the test, above 1m ohm @dc500v between conta c and between coil to contact. 3-5.dielectric strength after test :(1)675vac/sec betwee n contact to contact; (2)2,700vac/sec between coil to contact. performance qualified ec stanadrd after test. ????_]???? form the above, the relay is juduged to have th e endurance that is said in the test conditions. 3-4.~F??Y?O?g ??g?? 3-5.?R?Y?O?g?g??g?, 1g?`?? ?Y????? 3-1.`??_]?????k??o 3-2.???Y??? 3-3.???Y?????? ????R??
qualification test report 501-79817 rev. a1 35 of 40 surge voltage test Y-45642 ?Y data no.:45642 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2.?Y ??/s??? 1-2.test wave ;standard thunder impulse wave 1.2/50s 1-3.O??? +?- ? 1-3.test times ;+24 times, -24 times 1-4.?? -?g (?g?j) 1-2.test positions ;between coil to contacts (short circuit betw een contacts) 1-5.?Y? ?`S??YC(?? kv) 1-5.measurement instrument ;lighting surge simulater (lss-712b m ax.1.2kv) 2.data ????g(?g?j) between coil to contact (g:v) okokokok---- okokokok---- - okokokok - - - - - ok ok ok ok - - - - - ok ok ok ok - ----okng-- ???????????24??? *a relay was tested up 24 times maximum. 3.result -?g????Rv?? no operative charactristic is wrong after test. ?????-?g v???g?v?^?? form the above, we judged we can guarantee 5,080v between coil to contact. Y ????R?Y ?` 4 5 6 ???no.?R 1 2 3 6,500 6,750 no.voltage 6,000 6,250 5,000 5,250 5,500 5,750
qualification test report 501-79817 rev. a1 36 of 40 terminal strength test Y-45643 ?Y data no.:45643 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2.?Y ? 1-2.test terminal ;all terminal 1-3.?? ???????S??z, 1-3.test derection ??g??R??R??? y? ;press 10 seconds with power of 5n, then nodefective in appeara nce and charactristics is allowed. 1-4.? ? 1-4.amount of sample ;n=5 ?` 2.data ?z (pressing) ?R ? operate voltage initial [%vdc] %vdc after ??R ? release voltage initial [vdc] vdc after ?? ? contact resistance initial [] after Y 3.result ????z?Y????Y??R??R ???????o??o? form the above, operate voltage ,contact resistance of t he relays are ok after the test. no. no. no. 57.92% 20.00% 16.67% 21.67% 14.67% 19.92% ??Y ?R???no. 59.25% 61.75% 63.17% 57.25% 58.25% no. no. voltageno. 58.67% 61.83% 62.75% 57.42% 19.58% 11 13 13 12 11 19.83% 16.83% 21.58% 14.58% 12 10 12 14 10 ? coil (2) ?? movable terminal ? stationary terminal ? coil (1)
qualification test report 501-79817 rev. a1 37 of 40 solderability test Y-45644 data no.:45644 1.test conditions 1-1.?Y` 1-1.sample ;pcn-d3m type 1-2. 1-2.method ;after 5-10 second flax, put the terminal into solder bath 1-3.??? 1-3.solder temperature ;2605 1-4.?rg 1-4.test time ;50.5s 1-5.?? 1-5.ambient temperature ;standard atmospheric conditions 1-6.? 1-6.amount of sample ;n=5 1-7. ??l?u 1-7.material conditions ?? ???u ;flax : cf -110vh-2a solder : s n-3ag-0.5cu(m705) 2.result the dipping suface of terminal covered sheeny solder coat witho ut any pin hole or rough fleck, it indicate that the terminal o f the relay is well soldered. (??{?????? ???????oax?????? ???? ? ??Y R???????Y ???`??? ?Y Y ?? ??s???
qualification test report 501-79817 rev. a1 38 of 40 solder heat resistance test Y -45645-1 data no.:45645-1 1.test conditions 1-1.?Y` ?? 1-1.sample ;pcn-d3m type 1-2.??? ?sec ?rg ;2605 101sec 1-2.solder bath temperature and test time ?sec ;35010 30.5sec 1-3. y ? ? ?? ? ~F? ? R 1-3.check item ;operate characteristics, contact resistance, insulation resistance, dielectric voltage 1-4.? ? 1-4.amount of sample ;n=5 1-5.?Y? {??? 1-5.measurement instrument ;ele ctrical solder bath : hp -410 R???`?l ;expansion scope : digit al microscope vh-6200 ` 2.data ?Y ???Y ?? 1 10 100 ?(initial) ?Y(after test) ?? [contact resistance] . max ave min (m) ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min (%v) ?R operate voltage ??R release voltage op./rel. voltage 260 contact resistance 260
qualification test report 501-79817 rev. a1 39 of 40 Y-45645-2 data no.:45645-2 Y 3.result 3-1.???Y?? 3-1.no change charactr istic is after test. 3-2.???Y??????R?? 3-2.contact resist ance is max.50m ohm (dc6v 100ma) 3-3.~F??Y???O?g??g?? 3-3insulati on resistance of relays are all above 100m oh m @dc500v between contact to contact and between coil to contact after test. 3-4.?R?Y???O?g?g??g ?, 1g?`?? 3-4.dielectric s trength after test :(1) 900vac/sec betwe en contact to contact; (2) 3,600vac/sec between coil to contact. 3-5.?Y???Y?????o 3-5.there is no any solder to permeate through the base after test. ?????Y??????o?? o? form the above, the characteristic and structu re of these relays are both ok and no flax permeation after the test. ???R 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% ?(initial) ?Y(after test) ?R [voltage] max ave min ?? 1 10 100 ?(initial) ?Y(after test) ?? [contact resistance] . max ave min ? % ?R operate voltage ??R release voltage op./rel. voltage 350 contact resistance 350
qualification test report 501-79817 rev. a1 40 of 40 s change profile a1 logo revise - october 23, 2007 a new issue - january 26, 2006 letter description ec date

▲Up To Search▲

Price & Availability of 1-1461491-0

	To Download 1-1461491-0 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .